a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 13 14 11 a released 20mar2015 bw gb customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266685 b. weaver 27feb2015 g. bailey 27feb2015 g. bailey 27feb2015 1:2 1 4 a - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 2015 - - 2015 item no description part no -1 -2 -5 -6 -7 -77 1 - 1 2-1633738-3 crimper, wire 2-1633738-3 1 1 1 1 1 1 2 - 1 455888-7 spacer, crimper 455888-7 1 1 1 1 1 - 3 - 1 6-1803017-0 crimper, insulation f 6-1803017-0 1 1 1 1 1 1 4 - 1 1-238011-8 block, crimper spacer 1-238011-8 1 1 1 1 1 - 5 - 1 1-2119757-2 depressor, shear 1-2119757-2 1 1 1 1 1 - 6 .. 1 item_6 - - - - - - - - 7 .. 1 item_7 - - - - - - - - 8 - 1 7-1803054-7 anvil, combination 7-1803054-7 1 1 1 1 1 1 9 - 1 454276-5 floating shear, front 454276-5 1 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 1 - 20 - 2 1-18028-2 washer, flat, reg m4 1-18028-2 2 2 2 2 2 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 1 - 23 - 1 2-690438-2 front strip guide 2-690438-2 1 1 1 1 1 - 24 - 1 1320928-4 strip guide 1320928-4 1 1 1 1 1 - 29 - 1 2119959-8 assembly, strip guide 2119959-8 1 1 1 1 1 - 30 - 1 1320908-1 spacer, strip guide 1320908-1 1 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 2 - 34 - 1 1752356-2 support, terminal 1752356-2 1 1 1 1 1 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 1 - 38 - 1 2119644-3 ram washer, precision 2119644-3 1 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 1 - 1 - 46 - 1 2119656-9 applicator basic assembly, sf 2119656-9 1 1 1 1 1 - 47 - 1 2119653 feed cam, post feed 2119653-1 1 - - - - - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 1 1 - 51 - 1 811242-5 bumper, hold down 811242-5 1 1 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 1 - 53 - 2 1-2168083-0 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 4 - 56 - 1 1338683-8 feed pawl 1338683-8 1 1 - - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 1 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - - 1 - 70 - 1 2119791-5 depressor, wire 2119791-5 1 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 1 - 78 - 1 1803096-1 extension plate 1803096-1 1 1 1 1 1 - 79 - 2 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 2 2 - 82 - 1 455888-4 spacer, crimper 455888-4 1 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref ref - - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 2 - - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 1 - 244 - 1 2119082-8 cam, snail, insulation adjustment 2119082-8 1 1 1 1 1 - 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 1 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 - 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - - item no description part no -1 -2 -5 -6 -7 -77 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 1 - 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - - 1 - - 267 - 1 1633782-4 fence 1633782-4 1 1 1 1 1 - 269 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 2 2 - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2266685 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2266685 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266685 -4 - - - 2266685 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-1 - - servo latch plate 2119951-1 - 8- 2266685 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266685 -4 - - - 2266685 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-1 - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-1 2266685 -6 a non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2266685 -7 a fine crimp height adjust none - - - - - - - 7- 2266685 -7 a crimp tooling kit - - - - - - - - terminal data: lear terminal lear crimp specification terminal name: terminal wire strip length insulation diameter range 4.68-5.44 mm [.184-.214 in] n 3.05 mm max[.120 in max] terminal application specification uscar-21 - - - - - terminals applied te terminal c1__dwg_pn_1_0 lear terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 lear terminal c1__dwg_pn_4_0 2113663-1 c1__dwg_pn_1_1 381425-jl48 c1__dwg_pn_2_1 2113663-2 c1__dwg_pn_3_1 1l5t-14421-ca c1__dwg_pn_4_1 wire size crimp height mm [inch] 3mm2 or 12 awg w1__dwg_wgauge_1 2.95+/-0.05 [.116+/-.002] w1__dwg_crimp_ht_1 2.50mm2 w1__dwg_wgauge_2 2.80+/-0.05 [.110+/-.002] w1__dwg_crimp_ht_2 14 awg w1__dwg_wgauge_3 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_3 2.00mm2 w1__dwg_wgauge_4 2.70+/-0.05 [.106+/-.002] w1__dwg_crimp_ht_4 1.50mm2 w1__dwg_wgauge_5 2.60+/-0.05 [.102+/-.002] w1__dwg_crimp_ht_5 16 awg w1__dwg_wgauge_6 2.55+/-0.05 [.100+/-.002] w1__dwg_crimp_ht_6 applicator data crimp size type wire 3.96 mm [.156] f insul 3.96 mm [.156] f applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c3__dwg_pn_1_0 te terminal c3__dwg_pn_2_0 te terminal c3__dwg_pn_3_0 te seal c3__dwg_pn_4_0 67890-1 (c) c3__dwg_pn_1_1 67890-3 (c) c3__dwg_pn_2_1 67890-5 (c) c3__dwg_pn_3_1 67890-7 (c) c3__dwg_pn_4_1 67890-2 (c) c3__dwg_pn_1_2 67890-4 (c) c3__dwg_pn_2_2 67890-6 (c) c3__dwg_pn_3_2 67890-8 (c) c3__dwg_pn_4_2 wire size crimp height mm [inch] crimp height reference setting 3.8 w1__fa_setting_1 5.4 w1__fa_setting_2 6.1 w1__fa_setting_3 6.4 w1__fa_setting_4 7.7 w1__fa_setting_5 8.3 w1__fa_setting_6 crimp height reference setting crimp height reference setting wire size crimp height mm [inch] terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c2__dwg_pn_1_0 te terminal c2__dwg_pn_2_0 te seal c2__dwg_pn_3_0 te seal c2__dwg_pn_4_0 987654-1 (b) c2__dwg_pn_1_1 987654-4 (b) c2__dwg_pn_2_1 987654-7 (b) c2__dwg_pn_3_1 1-987654-0 (b) c2__dwg_pn_4_1 987654-2 (b) c2__dwg_pn_1_2 987654-5 (b) c2__dwg_pn_2_2 987654-8 (b) c2__dwg_pn_3_2 1-987654-1 (b) c2__dwg_pn_4_2 987654-3 (b) c2__dwg_pn_1_3 987654-6 (b) c2__dwg_pn_2_3 987654-9 (b) c2__dwg_pn_3_3 1-987654-2 (b) c2__dwg_pn_4_3 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) applicator data crimp size type wire 3.96 mm [.156] f insul - - applicator instructions 408-10389 atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2266685 -2 1 fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2266685 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266685 -4 - - - 2266685 -5 1 fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-1 2266685 -6 1 non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2266685 -7 1 fine crimp height adjust none - - - - - - - 7- 2266685 -7 1 crimp tooling kit - - - - - - - - cable diameter recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2266685 -4 pneumatic feed with "smart applicator" conversion: 8- 2266685 -4 servo feed with "fine crimp height adjust": 8- 2266685 -5 servo feed with "non-crimp height adjust": 8- 2266685 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of item 62. apply part number 2-23419-6 loctite to threads of item 242. for -6 only apply part number 1-23419-5 loctite to threads of item 37. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height of 2.85 . this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. to convert the applicator to a non-carrier cutting style, remove item 13 and 282 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. sheets 3 & 4 are not required for atlantic version recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2266685 -4 servo feed with "fine crimp height adjust": 8- 2266685 -5 servo feed with "non-crimp height adjust": 8- 2266685 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62 & 180. apply part number 2-23419-6 loctite to threads of item 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37 & 180. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height of 2.85 . 1 1 1 1 1 1 1 2 4 6 7 8 9 10 11 12 1 1 1 1 1 4 4 12 1 9 9 9 10 13 13 6 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266685 b. weaver 27feb2015 g. bailey 27feb2015 g. bailey 27feb2015 1:2 2 4 a - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 2015 - - 2015 - see sheet 1 - - - 1.50 0.50 0.059 0.019 [ ] 10.00 0.394 [ ] atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 4 35 40 37 9 24 38 242 33 60 41 54 21 2 82 30 19 34 67 32 243 244 46 10 11 70 63 3 53 50 44 247 12 52 5 66 62 246 245 213 1 8 20 166 29 79 78 252 39 260 54 164 a 20 267 269 51 23 terminal support location 34 8 ref ref 29 30 ref ref feed track position guide by wire barrel item 30 located at rear holes 47 49 feed type 48 49 49 248 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 3 & 4 are not required for atlantic version cam position 59 56 59 56 11 2 2 2 2 8 2 7 7 2 10 1 1 1 1 1 6 6 6 mechanical post feed 30mm stroke 40mm stroke mechanical pre feed 30mm stroke 40mm stroke air feed 30mm stroke 40mm stroke mechanical a 4 2 servo latch plate a servo feeder not included a pneumatic
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 12 13 11 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266685 b. weaver 27feb2015 g. bailey 27feb2015 g. bailey 27feb2015 1:2 3 4 a - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 2015 - - 2015 - see sheet 1 - - - set up gauge 2119599-1 applicator data crimp size type wire 3.96 mm [.156] f insul 3.96 mm [.156] f applicator instructions 408-10389 terminal data: lear terminal lear crimp specification terminal name: terminal wire strip length insulation diameter range 4.68-5.44 mm [.184-.214 in] n 3.05 mm max[.120 in max] terminal application specification uscar-21 - - - - - terminals applied te terminal c1__dwg_pn_1_0 lear terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 lear terminal c1__dwg_pn_4_0 2113663-1 c1__dwg_pn_1_1 381425-jl48 c1__dwg_pn_2_1 2113663-2 c1__dwg_pn_3_1 1l5t-14421-ca c1__dwg_pn_4_1 wire size crimp height mm [inch] 3mm2 or 12 awg w1__dwg_wgauge_1 2.95+/-0.05 [.116+/-.002] w1__dwg_crimp_ht_1 2.50mm2 w1__dwg_wgauge_2 2.80+/-0.05 [.110+/-.002] w1__dwg_crimp_ht_2 14 awg w1__dwg_wgauge_3 2.75+/-0.05 [.108+/-.002] w1__dwg_crimp_ht_3 2.00mm2 w1__dwg_wgauge_4 2.70+/-0.05 [.106+/-.002] w1__dwg_crimp_ht_4 1.50mm2 w1__dwg_wgauge_5 2.60+/-0.05 [.102+/-.002] w1__dwg_crimp_ht_5 16 awg w1__dwg_wgauge_6 2.55+/-0.05 [.100+/-.002] w1__dwg_crimp_ht_6 crimp height reference setting 3.8 w1__fa_setting_1 5.4 w1__fa_setting_2 6.1 w1__fa_setting_3 6.4 w1__fa_setting_4 7.7 w1__fa_setting_5 8.3 w1__fa_setting_6 terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c2__dwg_pn_1_0 te terminal c2__dwg_pn_2_0 te seal c2__dwg_pn_3_0 te seal c2__dwg_pn_4_0 987654-1 (b) c2__dwg_pn_1_1 987654-4 (b) c2__dwg_pn_2_1 987654-7 (b) c2__dwg_pn_3_1 1-987654-0 (b) c2__dwg_pn_4_1 987654-2 (b) c2__dwg_pn_1_2 987654-5 (b) c2__dwg_pn_2_2 987654-8 (b) c2__dwg_pn_3_2 1-987654-1 (b) c2__dwg_pn_4_2 987654-3 (b) c2__dwg_pn_1_3 987654-6 (b) c2__dwg_pn_2_3 987654-9 (b) c2__dwg_pn_3_3 1-987654-2 (b) c2__dwg_pn_4_3 wire size crimp height mm [inch] crimp height reference setting terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c3__dwg_pn_1_0 te terminal c3__dwg_pn_2_0 te terminal c3__dwg_pn_3_0 te seal c3__dwg_pn_4_0 67890-1 (c) c3__dwg_pn_1_1 67890-3 (c) c3__dwg_pn_2_1 67890-5 (c) c3__dwg_pn_3_1 67890-7 (c) c3__dwg_pn_4_1 67890-2 (c) c3__dwg_pn_1_2 67890-4 (c) c3__dwg_pn_2_2 67890-6 (c) c3__dwg_pn_3_2 67890-8 (c) c3__dwg_pn_4_2 wire size crimp height mm [inch] crimp height reference setting pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -21 -22 -25 -27 -77 1 - 1 2-1633738-3 crimper, wire 2-1633738-3 1 1 1 1 1 2 - 1 455888-7 spacer, crimper 455888-7 1 1 1 1 - 3 - 1 6-1803017-0 crimper, insulation f 6-1803017-0 1 1 1 1 1 4 - 1 1-238011-8 block, crimper spacer 1-238011-8 1 1 1 1 - 5 - 1 1-2119757-2 depressor, shear 1-2119757-2 1 1 1 1 - 6 .. 1 item_6 - - - - - - - 7 .. 1 item_7 - - - - - - - 8 - 1 7-1803054-7 anvil, combination 7-1803054-7 1 1 1 1 1 9 - 1 454276-5 floating shear, front 454276-5 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 - 20 - 2 1-18028-2 washer, flat, reg m4 1-18028-2 2 2 2 2 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 23 - 1 2-690438-2 front strip guide 2-690438-2 1 1 1 1 - 24 - 1 1320928-4 strip guide 1320928-4 1 1 1 1 - 29 - 1 2119959-8 assembly, strip guide 2119959-8 1 1 1 1 - 30 - 1 1320908-1 spacer, strip guide 1320908-1 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 34 - 1 1752356-2 support, terminal 1752356-2 1 1 1 1 - 38 - 1 2119644-3 ram washer, precision 2119644-3 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 1 - 51 - 1 811242-5 bumper, hold down 811242-5 1 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 - 53 - 2 1-2168083-0 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 - 56 - 1 1338683-8 feed pawl 1338683-8 1 1 - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - 1 - 70 - 1 2119791-5 depressor, wire 2119791-5 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 78 - 1 1803096-1 extension plate 1803096-1 1 1 1 1 - 79 - 2 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 2 - 82 - 1 455888-4 spacer, crimper 455888-4 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref - - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 1 - 141 - 1 1-2119656-0 applicator basic assembly, sf 1-2119656-0 1 1 1 1 - 142 - 1 2119653-2 feed cam, post feed 2119653-2 1 - - - - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 - 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 - - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 - 1 2119082-8 cam, snail, insulation adjustment 2119082-8 1 1 1 1 - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 1 - item no description part no -21 -22 -25 -27 -77 267 - 1 1633782-4 fence 1633782-4 1 1 1 1 - 269 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 2 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2266685 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2266685 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266685 -4 - - - 2- 2266685 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-2 - - servo latch plate 2119951-1 - 8- 2266685 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266685 -4 - - - 2- 2266685 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-2 - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2266685 -7 a fine crimp height adjust none - - - - - - - 7- 2266685 -7 a crimp tooling kit - - - - - - - - applicator data crimp size type wire 3.96 mm [.156] f insul - - applicator instructions 408-10389 pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2266685 -2 1 fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2266685 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266685 -4 - - - 2- 2266685 -5 1 fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2266685 -7 1 fine crimp height adjust none - - - - - - - 7- 2266685 -7 1 crimp tooling kit - - - - - - - - cable diameter recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2266685 -4 pneumatic feed with "smart applicator" conversion: 8- 2266685 -4 servo feed with "fine crimp height adjust": 8- 2266685 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of item 62. apply part number 2-23419-6 loctite to threads of item 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. to convert the applicator to a non-carrier cutting style, remove items 13 and 282 and attach to the location on back side of the housing. refer to instruction sheet for additional information. sheets 1 & 2 are not required for pacific version recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2266685 -4 servo feed with "fine crimp height adjust": 8- 2266685 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62 & 180. apply part number 2-23419-6 loctite to threads of item 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. 1 2 4 1 1 1 1 1 1 1 2 4 6 7 8 9 10 11 9 9 9 1 1 1 1 1 1 4 10 12 12 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266685 b. weaver 27feb2015 g. bailey 27feb2015 g. bailey 27feb2015 1:2 4 4 a - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 2015 - - 2015 - see sheet 1 - - - 1.50 0.50 0.059 0.019 [ ] 10.00 0.394 [ ] pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 142 49 feed type 48 49 49 151 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 1 & 2 are not required for pacific version cam position 1 2 3 4 5 8 9 10 11 12 19 20 21 24 29 30 32 33 34 139 38 39 40 41 140 141 50 52 53 143 144 62 63 66 67 70 82 166 213 242 243 244 246 145 251 152 143 164 a 20 267 269 51 79 78 23 feed track position guide by wire barrel item 30 located at rear holes 29 30 ref ref ref ref terminal support location 34 8 56 59 59 56 mechanical a 4 2 servo latch plate a servo feeder not included mechanical post feed 30mm stroke mechanical pre feed 30mm stroke 30mm stroke air feed a pneumatic 7 7 8 2 2 2 2 2 11 10 1 1 1 1 1 6 6
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